Advanced Polymeric Coating Technology

Polyimide FilmPolyonics has recently released a new antistatic plastic packaging film for ESD sensitive components and devices. Their product meets the S20.20, JEDEC JESD 625B and IEC 61340 standards for charged insulators and is available in 25 µm and 50 µm polyimide as well as 25 µm clear and 50 µm white polyester. Custom thicknesses and materials are also available.

Read the full press release Here for all of the details.

Polyonics Label MaterialEarlier this month, Polyonics announced their new developments in their cryogenic and laboratory label product lines. Their new UDI medical device tracking labels are perfect for products exposed to extreme heat, washing, and sterilization processes. With their cryogenic storage labels rated to -196°C (-320°F) in liquid nitrogen, they are perfect for glass, polypropylene (PP) and polyethylene (PE) vials.

Read the full press release Here for all of the details.

Polyonics has just launched a new flame retardant label material for automotive manufacturers with durable fire prevention. Designed for under-the-hood and interior applications, our new FMVSS 302 label is ideal for ID tracking and warning labels. Tested and passed by a third party source, our label meets UL94, VTM-0 and FMVSS 302 standards.

Read the full press release Here for all of the details.

JuneRecently Dave Genest, Polyonics’ Marketing and Communications Manager, published an article at discussing causes and solutions to ESD from labels and tapes in the Printed Circuit Board (PCB) manufacturing world.

In today’s PCB manufacturing scene barcodes, packaging tapes, and labels are vital to efficient production. However, these materials traditionally cause Electro Static Discharge which results in product failure. It is estimated that “product losses due to ESD can be up to 7% of manufacturing costs”.

By using ESD safe tapes and labels, PCB manufacturers and assemblers can reduce failures significantly. Polyonics offers a full line of labels and tapes that can be safely adhered and removed from a product throughout the entire manufacturing process.

Read the full article Here for all of the details.

durable label material1) Increased Use of Highly Active Fluxes

Flux is a highly acidic substance that is used in the manufacture of PCBs to remove oxides from contact surfaces and chemically prepare them for soldering.  An ideal flux helps create strong solder joints while leaving a minimal amount of residue to be cleaned post soldering. Traditionally rosin based fluxes were used, but more and more companies have switched to highly active (ORH1), water based, no clean fluxes. These new fluxes are able to more easily dissolve oxides due to their stronger acidic characteristics plus they don’t require a cleaning process which helps reduce manufacturing costs. Continue reading

Polyonics has recently released XF-608 – a new cost effective, high temperature barcode tracking tag ideal for metal processors.

With double-sided thermal transfer printing, ultra-high tear resistance and minimal curl, the Polyonics XF-608 is very durable. Our new tag can withstand temperatures to 200°C with short exposures up to 300°C. Easy to hole-punch, attach our XF-608 tags to product bundles with metal wires or straps.

View entire press release the Polyonics XF-608 HERE

esd-safe-trackingIndustry Needs

Electrostatic discharge (ESD) can occur when static charge is released, in the form of electrical current, into a sensitive (ESDS) device. If the charge exceeds the specified threshold of the device, it can cause immediate or latent damage. ESD can also generate electromagnetic interference (EMI) that can cause logic resets and corrupt data communications. Even with the implementation of antistatic bracelets, booties, ionizers, etc. the ESD problem continues to grow. Careful attention is now being given to the role of induced charges from process-required insulators in ESD Control Plans. Continue reading

Img3425_smallPolyonics ESD labels and masking tapes provide both static dissipative and low charging performances that comply with the ANSI/ESD S20.20 requirements for process required insulators. With surface resistances of greater than 10^4 and less than 10^11 Ohms and accumulated charges of 125V they have proven to be effective tools in reducing electrostatic discharge in S20.20 control plans. Continue reading